Special applications

There are many special applications for the vacuum blast method. The advantage lies in the environmentally friendly and ecological operation of the jet system. The cleaning machine of systeco allows the use during the operation of production facilities. That's a big advantage over conventional blast systems.

Surface cleaning during ongoing production

Surface Cleaning During Ongoing Production – Clean, Safe, and Efficient

Cleaning surfaces during ongoing production processes is one of the greatest challenges in industrial manufacturing. Traditional cleaning methods are often impractical or require significant effort in these environments.

With the Tornado ACS vacuum blasting system, a technology is available that has been specifically developed to meet these demands. Thanks to its closed-loop system, surfaces can be cleaned even in the most sensitive areas – without dust, chemicals, or protective clothing. Applications are even possible in medical settings, such as operating rooms.

Real-World Example: Specialized Cleaning at SIEMENS

A particularly demanding application was carried out in a SIEMENS production facility. A steel tank with a diameter of 5 meters had to be cleaned:

- The tank was made of 8 mm thick steel, lined with wood.
- The wood layer was coated with a 1–5 mm thick 2K coating that needed to be removed.
- The cleaning had to take place without stopping production.
- The challenge: The tank was surrounded by multiple motors, pumps, and open pipework.

Open blasting or cleaning with protective enclosures was not possible.
The solution: the Tornado ACS cleaning machine.

Thanks to its closed vacuum blasting system, the coating was safely and efficiently removed – with no dust, no risk to the surrounding equipment, and no interruption of production.

Benefits of Using Tornado ACS During Ongoing Production:

- No downtime – cleaning can be carried out without halting production
- Closed system – no release of dust, blasting media, or coating residues
- No protective gear required – safe and comfortable for workers
- Highly flexible – suitable for areas with sensitive technology or complex surroundings
- Environmentally friendly – no chemicals, no water required

Conclusion: Tornado ACS Surface Cleaning – The Safe Solution for Industry and Manufacturing

Tornado ACS is the ideal method for surface cleaning during ongoing production. Whether in production halls, on machinery components, or large-scale tanks – the closed vacuum blasting process ensures dust-free, efficient, and eco-friendly cleaning without interrupting operations.

special surface cleaning
cleaning of a container
eco friendly surface cleaning
cleaned area
cleaning grinding stones
grinding stones in rice mill
grinding stones cleaning
special adapter for cleaning grinding stones

Rice mill Hamburg

Cleaning grinding stones in the shown rice mill was very difficult so far. In the rice mill there are 6 millstones arranged one on top of each other which are grinding the rice. After about 3 to 4 months the millstones are so clogged with abrasion that they are no longer operational. So far, the grinding stones were removed for cleaning, processed by a special company with high-pressure cleaning equipment and then reinstalled. The entire process of adjusting the millstones took about 24 hours. During this time it could not be produced.

With cleaning machine Tornado ACS grinding stones can be cleaned in built-in position in about 2 hours, which minimizes the non-productive time and the effort enormously. For this application a special adapter was produced, which fits exactly the radius of the millstones. Here, the stainless steel blast media with a very fine grain size is used. The cleaning machines of systeco are therefore the ideal alternative to pressure washers.

Vacuum blast method

The above mentioned cleaning of grinding stones in a built-in condition is only possible because the cleaning machine Tornado ACS works with the patented vacuum blast method. The closed cycle enables a dust-free work. The removal and the granules cannot enter the outside through the vacuum. The granulate consumption is very low, since the blast media is re-used in the closed cycle.

Paint removal on bronze

Paint Removal from Bronze – Gentle and Eco-Friendly with Tornado ACS

Removing paint from metal surfaces is one of the most demanding challenges in surface cleaning. Especially with materials like bronze, it’s crucial to avoid damaging the delicate structure or natural patina. However, traditional blasting methods often alter the surface, making them unsuitable for such sensitive applications.

The Challenge: Removing Paint from Bronze

When cleaning bronze — for example, on fountains or artworks — the goal is to remove only the paint layer while preserving the natural oxidation layer. Using the wrong blasting media, such as glass beads or aluminum silicate, can leave the surface shiny and metallic — an unwanted result in most cases.

The Solution: Paint Removal with Tornado ACS and Walnut Shell Granules

The Tornado ACS cleaning system is the ideal solution for this delicate task. By using walnut shell granules, paint can be removed gently and thoroughly without affecting the bronze’s patina or surface texture.

Thanks to its innovative vacuum blasting technology, the system operates in a closed-loop environment:

- No release of dirt or blasting media into the surroundings
- Eco-friendly operation without water or chemicals
- Clean, controlled cleaning – even in sensitive areas

Benefits of Paint Removal from Bronze with Tornado ACS:

- Gentle cleaning without damaging the oxidation layer
- Sustainable and environmentally friendly due to closed-loop design
- No protective measures required during use
- Suitable for heritage conservation, artworks, and historic bronze fountains

Conclusion: Precise and Safe Paint Removal from Bronze with systeco

The Tornado ACS cleaning technology allows for safe, non-abrasive, and eco-friendly paint removal from bronze. Whether you're restoring sculptures, fountains, or historical objects, the original surface remains intact while paint is effectively removed – making Tornado ACS the perfect solution for demanding restoration work.

 

bronze cleaner
bronze fountain with paint
cleaned bronze
cleaned bronze fountain

Rust removal from metal with vacuum blast method

rust removal from metal
remove rust from metal fence

Balcony railings, wrought iron railings and fences, as well as garden furniture and children's play equipment made of metal can be eaten literally rust. Should therefore visible defects, especially outdoors, are thoroughly de-rusted and protected with a new seal. Rusty surfaces must first be thoroughly cleaned from rust - either by brushing, grinding or blasting.

Brushing and grinding are processes that are very expensive. It is also recommended to wear protective clothing when carrying out the work.

The cleaning machine Tornado ACS is derusting steel beams or as shown in the photo derusting fences perfectly. To guarantee the negative pressure a bounce sheet has to be used. The blast media can be resued again in the cycle which keeps the accessories pretty low. Aluminum silicate AS 250 is here the right blast media.

The application possibilities of the vacuum blast method are various. On our website you can find many of those application fields. Our trade partners will advise you and demonstrate the vacuum blast method on site.